Tophammer drilling is a percussive-drilling
method, the percussion mechanism is located on
the drill rig, i.e. outside of the hole and
conventional tophammers dominate the 28 mm to
140 mm hole-range.
To drill holes of greater
depth, extension rods are added in front of the
rock drill until the final hole-depth is
reached.
Since each extension-rod must be joined
with the next, a threaded union is needed
between each rod. In each such joint in the
drill-string, impact energy is lost. The loss
per joint is equal to between 4 and 6 per cent
of the value of the impact energy before the
joint.
The exact value of the energy loss
depends on the design of the joint. The greater
the mass of the joint, the greater the energy
loss. If the joint is not properly tightened,
the energy loss can be as much as 10 per cent.
In long-hole drilling underground,
where short
(and therefore many) rods are used, about half
the impact energy can be lost. |
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Secoroc ThunderRod T60 system: Our tophammer family
welcomes a new arrival.
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Integral equipment |
Atlas Copco has years of
experience drilling with integral drill steel in
underground and surface applications. To meet the tough
demands of our many customers in the dimensional stone
and underground mining industries, we’ve continued to
invest in the production of premium quality integral
drill rods. The Secoroc product range of high quality
integral drill steel from 0.4 m to 11.2 m in length has
helped customers around the world get the most out of
their operations. To meet diverse demands, we supply
hexagonal rods, 19 mm and 22 mm in a wide variety of
lengths and bit dimensions.
The lowest cost per metre drilled is our guiding
principle at Atlas Copco Secoroc. To live up to this
motto, we never compromise on quality. That’s why we
didn’t settle for less than super tough C253 steel when
we designed our integral drill rods.
Inserts are subjected to a high quality bronze-brazing
process – using just the right temperature and technique
– to reduce the risk of carbide failure. And the shank
is through-hardened to ensure the highest possible
toughness and wear resistance.
What’s more, our integral drill rods are unique in
featuring a rolled-in stainless steel lining in the
flushing tube for unrivalled anti-corrosion protection.
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Tapered equipment |
”The lowest cost per metre
drilled” has long been synonymous with Secoroc
products. Our Uppercut tapered equipment is no
exception. In fact, we're confident that you'll
be enjoying higher drilling productivity,
straighter holes and longer service life than
ever before.
Tapered products first appeared on the scene in
the 1960s. To say that quality has improved
since those bygone days is an understatement.
With benefits like above, it's easy to see why
tapered equipment is grabbing market share from
integrals- especially in mining applications and
the dimensional stone industry. To us, it makes
perfect sense.
Bits with bite
The Secoroc Uppercut range compromises button
and cross-type bits in an extensive selection of
design configurations. Moreover, we've added two
new models with an extra front button for
improved hole straightness, higher penetration
rate and a longer service life. These designs
can be used in a variety of rock formations for
maximum productivity. Furthermore, our range of
ballistic button bits is in the process of being
extended to meet ever more diverse demands.
Tough rods for a tough life
Rods have a tough life, transferring the
percussion energy from rock drill to bit and
then into the rock. They're also subjected to
high bending stress, not to mention corrosive
water in the flushing hole. These harsh facts
have not only guided us in our selection of
steel quality, manufacturing technique and heat
treatment processes, but also in our decision to
have a rolled-in stainless lining throughout the
entire length of the flushing hole.
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Equipment for drifting, tunnelling and bolting |
Atlas Copco Secoroc has
been a leader in the field of developing
equipment for underground rock drilling
applications for a long time. The product range
has always been very modern and comprehensive.
High quality conventional Rope threaded
equipment (shank adapters, male-female
speedrods, as well as male-male rods plus
couplings, a multitude of drill bits of
different designs and reaming equipment) has
been available from thread size R25, R28 and R32
up to R35. These tried and tested thread systems
have served drillers well for many years.
However, with the introduction of ever-more
powerful hydraulic rigs, these battle-worn
solutions started to show weakness. Rod breakage
at the bit end, either just behind the skirt or
on the last thread, was becoming distressingly
common. Why? Because it’s the most vulnerable
part of the rod. Consequently, bits were lost,
leading to costly downtime. Even worse, holes
often had to be re-drilled, sending productivity
the wrong way. Putting it bluntly, drifting
equipment was struggling to cope with the power
of the new rigs. It was high time for fresh
ideas. Intensive development by Atlas Copco
Secoroc has come up with the new Magnum SR
range. The Magnum SR solution is based on a
patented new conical thread design which will
make it possible to drill the same hole sizes as
with conventional drill strings. However, the
Magnum SR rods have a much larger cross-section
than conventional rods, in short – more material
where it’s really needed. Rod fatigue resistance
is improved, tendency to deviate during
collaring is reduced and coupling and uncoupling
of bits is easier.
Atlas Copco Secoroc is genuinely confident that
Magnum SR marks the dawn of a new era in
drifting and tunnelling, as well as for rock
bolting. The success of this new innovative
system is beyond dispute. Major mines in Sweden,
Canada and Australia have switched completely to
Magnum SR equipment. Drillers using it are not
only drilling more and straighter holes than
before, they’re also finding that Magnum SR
lasts longer than any competing solution.
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COPROD |
COPROD belongs to the product line Tophammer, even if it
differs from conventional tophammer drilling. Drillers
always dreamed of a system that would combine the
straightness and accuracy of down-the-hole drilling with
the enormous capacity of hydraulic tophammer drilling.
Efforts to combine the advantages of the two techniques
were unsuccessful, until the development of COPROD by
Atlas Copco.
The COPROD system combines the speed of tophammer
drilling with the precision and long service life of the
down-the-hole method.
Inside each rigid, threaded pipe section is an impact
rod. It is furnished with stop lugs to hold it in place
inside the pipe section. The COPROD sections are joined
together via the drill pipes. Since the drill pipes
transmit rotation force only, stress to the threads is
minimal, and their service life is very long. All
negative effects of the transmission of impact energy
through the threads are eliminated entirely. The result
is high impact power with minimal wear. Since the outer
pipes are smooth, and flush along the entire length of
the drill-string, it is almost impossible for jamming to
occur.
Practical experience with COPROD has been exceptionally
good. The method gives good overall economy,
particularly in large-scale production drilling, and
when drilling in fissured or otherwise demanding rock
conditions.
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